1 Gallon - 128 Fluid Ounces Of Part A -Resin
And
1/2 Gallon - 96 Fluid Ounces Of Part B -Curing Agent (196 Fluid Ounces Combined Volume)
Use And Application Clear Impregnating Resin For Fiberglass, Carbon Fiber, Kevlar Fabrics Clear Casting Resin, Electronic Potting Compound
Clear High Strength Adhesive For Wood, Metals, Plastics, Concrete, Composites
Protective Chemical Resistance Coating - Waterproofing & Sealing FDA Compliant Formulation For Food Safe CoatingsPRODUCT DESCRIPTION
MAX CLR-HP A/B is a two-part system suitable for many applications wherever an epoxy resin high is utilized. It is the High-Performance version of the MAX CLR resin system used for coating, casting, bonding, impregnating use. It offers higher heat resistance and mechanical performance while maintaining crystal clarity and other aesthetic qualities. MAX CLR-HP A/B provides excellent performance at a wider service temperature range, especially its retention of its mechanical hardness at elevated temperatures. Its none blushing performance, high gloss finish, crystal clear transparent clarity, color stability, and ease of use make MAX CLR-HP an excellent choice as an impregnating resin for composite fabrics. MAX CLR-HP A/B can withstand cyclic exposure to temperatures from -40°C to 112°C. Upon cure, it demonstrates high physical impact resistance and compressive strength mechanical properties. MAX CLR-HP A/B makes a strong adhesive for bonding various substrates such as FRP, concrete and ceramic products, plastics, wood, glass, steel, aluminum, and most soft metals. Upon Cure, MAX CLR-HP A/B resists extreme and repeated thermal shocks making it well suited for bonding substrates with dissimilar expansion coefficients. For casting or electronic potting applications, MAX CLR-HP A/B is none electrically conductive. It is an excellent resin system for embedding electronic PC Boards that requires a high degree of water resistance and impermeability to both alcohols, high and low pH compounds. MAX CLR-HP A/B is 100% solids and does not contain Ozone Depleting Chemicals -ODC, non-reactive plasticizers, or solvent diluents. Upon full cure, MAX CLR-HP is inert and suitable for direct contact food-safe barrier or coating. It is commonly used as a sanitizable coating for tables tops, walls, and floorings for commercial food handling, processing, and packaging environments. The cured MAX CLR-HP coating can withstand sterilization cleaning processes using steam or anti-microbial cleaners and detergents. ng and adhesive.Please review the following information below for its proper use and application.
THIS KIT INCLUDES A SET OF YORKER CAPS FOR CONTROLLED DISPENSING.
Use these Yorker caps to dispense the material with ease and minimize over pouring and reduce spills. These dispensing caps are low cost yet effective alternative to pumps which allows moisture and carbon dioxide.The amine curing agent of any epoxy resin system is sensitive to moisture and carbon dioxide.
The reaction forms carbamate crystals (salt-like crusts that form at the tip of the pump or bottle opening) that reduces reactivity. Carbamate crystals form on the pump opening when the curing agent has exposed to ambient moisture and carbon dioxide. The crystals are insoluble in epoxy resin resulting in contamination and causes poor cure and amine-blushing. The carbamate crystals stays solid mixed with the PART A resin component and cause FOD or foreign object debris in the resin mixture.
RESIN CRYSTALLIZATION FROM PROLONGED STORAGE OR COLD WEATHER EXPOSURE
The resin component or the PART A may crystallize due to cold temperature exposure.
Please inspect the resin component for any solidified crystals which will appear as waxy solid or cloudiness on the bottom of the PART A bottle.
View the following video for identification and processing Do Not Use Unless Processed To Revert Any Crystalized Resin Back To A Liquid State And Avoid Poor Cured Results.
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MAX CLR-HP CLARITY AND COLOR STABILITY COMPARRISON The Specimen On The Left Is MAX CLR-HP.
Use These Theoretical Factors That Relates To Any Undiluted Epoxy Resin As A Guide 1 Gallon = 231 Cubic Inches 1 Gallon Of Resin Is 128 Ounces 1 Gallon Of Mixed Epoxy Resin Is 9.23 Pounds 1 Gallon Of Resin Is 3.7854 Liters
MIXING PROCEDURE The two components must be mixed thoroughly to eliminate problems such as tacky or uncured spots. Use the "two container method" as demonstrated in this video demonstration to ensure a homogeneous mixture of the resin and curing agent. Click Window To Watch Video Demonstration
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Impact Resistance Of MAX CLR-HP A/B Click Play To ViewVideo will open in a new window
Physical Properties And Cured Mechanical Properties |
Density | 1.10 G/CC |
Form and Color | Clear Liquid |
Mixed Viscosity | 2,800 – 3,200 cPs @ 25ºC Mixed |
Mix Ratio | 2:1 By Weight Or By Volume |
Working Time | 45 – 50 Minutes @ 25°C (100 Gram Mass) |
Peak Exotherm | 70ºC (100 Gram Mass) |
Thin Film Set Time | 4 to 6 Hours @ 25°C |
Handle Time | 8 Hours@ 25°C |
Cure Time | 2 to 7 Days @ 25°C |
Accelerated Cure With Heat | 2 Hours @ 100°C |
Hardness | 80 ± 5 Shore D, |
Tee-Peel Strength | 5.7 Lbs. per inch Width |
Tensile Shear Strength | 2,935 psi @ 25°C |
1,970 psi @ -40°C | |
1250 psi @ 100°C | |
Elongation | 3.0% @ 25°C |
Flexural Strength | 13,000 psi |
Flexural Modulus | 344,000 psi |
Heat Deflection Temp. | 110ºC |
Chemical Resistance Cured Sample Immersion At 25°C Measured Percent Change In Weight
REAGENT | 3 days | 28 days |
Deionized Water | 0.49 | 1.50 |
Sea Water | 0.11 | 0.98 |
Methanol | 7.93 | -2.41 |
Ethanol | 3.98 | 10.28 |
Toluene | 0.40 | 2.86 |
Xylene | 0.04 | 0.05 |
Butyl Cellosolve | 16.63 | 5.31 |
MEK | Destroyed | Destroyed |
10% Lactic Acid | 1.81 | 5.42 |
10% Acetic Acid | 0.11 | 0.45 |
70% Sulfuric Acid | 0.08 | 0.14 |
50% Sodium Hydroxide | 0 | 0 |
10% Sodium Hypochlorite | 0.51 | 1.36 |
Canoe And Wood Kayaks Constructed With MAX CLR-HP A/B
MORE COMPOSITE FABRICATING INFORMATION BELOW
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MAX CLR-HP AS A COATING Guide For Direct Food Contact Coatings And Adhesive Application Review All Published Data Regarding This Product
Why Epoxy Coatings Beads Up And Separate. Testing \u0026 Surface Preparation Before Epoxy Application.
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[isdntekvideo] This hydrophobic characteristic is commonly seen in nature when leaves repel water that keeps the surface dry. Testing And Preparing The Surface To Improve Wetting And Eliminate Crawling Coating Defects With proper surface preparation, such as light sanding and solvent cleaning, the surface tension will increase, making it wettable, and epoxy coating can be applied with no film crawling.Surface Preparation Procedures
METALS AND CONCRETE Degrease Metals– Wipe surface with a lint-free rag dampened with Methyl Ethyl Ketone (MEK) or acetone to remove all oil, dirt, and grease. Degrease Concrete- Use 2 cups of TSP (trisodium phosphate) detergent per 5 gallons of hot water and scrub with a stiff deck brush. Rinse with water and allow to dry. Etch Metals – For optimum results, metal parts should be immersed in a chromic acid bath solution consisting of:
The solution is held at 160°F (71°C), and the parts left immersed for 5 to 7 minutes. Rinse – remove metal parts from etching bath and rinse with clean water. (distilled water is recommended). Etch Concrete- Use commercially sold concrete etching solution (hydrochloric acid based works best). Neutralized per instructions, rinse and allow to dry thoroughly. ALTERNATE PROCEDURE Degrease, scour and dry – Often etching as outlined above is not practical. The metal surfaces may be cleaned by degreasing as noted above, scouring with an alkaline cleanser followed by rinsing and drying. Degrease and dry – Degrease the surface as noted above, sand or sandblast the surface lightly but thoroughly. Rinse with acetone or Methyl Ethyl Ketone (MEK), and dry. | GLASS Degrease – With MEK as above, or with a strong boiling solution of a good grade household detergent. Etch – For optimum results, degreasing can be followed by the chromic acid bath outlined above. WOOD Sand – Bonding surfaces should be sanded lightly, but thoroughly to remove all external contamination. Clean – Carefully remove all dust, or particles of wood from sanded areas. A stiff and clean brush or compressed air can be used. PLASTIC Clean – Remove all dirt, oil, or other surfaces contaminated with detergent soap or degreasing solvent and water, followed by thorough rinsing and drying. A solvent that does not have a detrimental effect may also be used. Sand – Surfaces to be bonded should be sanded lightly, but thoroughly to remove surface sheen. Clean – Carefully remove all dust or particles of plastic from the sanded area. A clean brush, lint-free cloth, or compressed air may be used. |
DO NOT USE UNLESS PROCESSED View the following video for identification and processing.
STEP 4. MIXING PROCEDURE The two components must be mixed thoroughly to eliminate problems such as tacky or uncured spots. Use the "two container method" as demonstrated in this video demonstration, which ensures a homogeneous mixture of the resin and curing agent.Video will open in a new window Using the eBay App? Paste link into a browser window:
What Is 'Grain Raising'?
When a liquid coating is applied over wood, fibers will begin to swell, and this will produce 'grain raising' to occur. Raised grains are small end fibers protruding from the coating causing unsightly unevenness. Allow the applied resin to cure for 18 to 24 hours and lightly sand the surface using fine-grit sandpaper. Remove dust and debris by wiping with a lint-free rag dampened with alcohol or acetone and allow to dry. Once the surface is prepared, apply the second coat of MAX CLR which will yield a smooth blemish free coating. ROTO-COATING OF MAX CLR ON WOOD TURNED BOWL Click Play To Watch Video Demonstration At Our YouTube ChannelVideo will open in a new window
Commercial Restaurant Table Top Click Play To Watch Video Demonstration At Our YouTube Channel
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Thick Coating - Multi-Pour Application
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How To Remove Air Bubbles From Epoxy Resin Coating. Improve Flow And Leveling Of Epoxy Coating. - YouTube
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STEP 6. CURING To achieve the best cure results, the ambient condition should be between 75°F to 85°F and the relative humidity is below 80%. The colder the temperature the longer takes to fully cure. Use an infrared lamp to warm the ambient temperature. Infrared lamps also work well for warming large work areas. Post Curing at 150°F for 2 hours will accelerate full curing. Rinse the Surface with warm water and mild detergent before use. MAX CLR A/B FOR THICK CASTING APPLICATION CUTTING AND POLISHING Allow to fully cure for 48 hours before polishing or machining. MAX CLR can be cut, ground or CNC milled or lathe machined to shape. Polishing improves scratch resistance. The transparency is also restored after machining by wet sanding and then polish with abrasive free wax or polish. Click Play To Watch Video Demonstration At Our YouTube ChannelMAX CLR CUT AND POLISHED
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POLISHINGHOW TO POLISH EPOXY COATINGS
MAX CLR A/B HOT WATER IMMERSION TEST
24 OUNCE KIT | https://www.ebay.com/itm/222623963194 |
48 OUNCE KIT | https://www.ebay.com/itm/311947320101 |
96 OUNCE KIT | https://www.ebay.com/itm/222625329068 |
96 OUNCE KIT | https://www.ebay.com/itm/222625338230 |
1.5 GALLON KIT | https://www.ebay.com/itm/222626972426 |
Step Two:
MAX BOND LOW VISCOSITY A/B Marine Grade Boat Building Resin System, Fiberglassing/Impregnating, Structural Strength
MAX BOND LOW VISCOSITY 32-Ounce | https://www.ebay.com/itm/311947109148 |
MAX BOND LOW VISCOSITY 64-Ounce | https://www.ebay.com/itm/311947125422 |
MAX BOND LOW VISCOSITY 1-Gallon | https://www.ebay.com/itm/311947117608 |
MAX BOND LOW VISCOSITY 2-Gallon | https://www.ebay.com/itm/311946370391 |
MAX BOND LOW VISCOSITY 10-Gallon | https://www.ebay.com/itm/222624960548 |
MAX 1618 A/B Crystal Clear, High Strength, Lowest Viscosity, Durability & Toughness, Excellent Woodworking Resin
MAX 1618 A/B 48-Ounce Kit | https://www.ebay.com/itm/222627258390 |
MAX 1618 A/B 3/4-Gallon Kit | https://www.ebay.com/itm/222625113128 |
MAX 1618 A/B 3/4-Gallon Kit | https://www.ebay.com/itm/222627258390 |
MAX 1618 A/B 1.5-Gallon Kit | https://www.ebay.com/itm/311946441558 |
MAX CLR A/B Water Clear Transparency, Chemical Resistance, High Impact Resistance, Low Viscosity
MAX CLR A/B 24-Ounce Kit | https://www.ebay.com/itm/222623963194 |
MAX CLR A/B 48-Ounce Kit | https://www.ebay.com/itm/311947320101 |
MAX CLR A/B 96-Ounce Kit | https://www.ebay.com/itm/222625329068 |
MAX CLR A/B 96-Ounce Kit | https://www.ebay.com/itm/222625338230 |
MAX CLR A/B 1.5-Gallon Kit | https://www.ebay.com/itm/222626972426 |
MAX GRE A/B Gasoline Resistant Epoxy Resin Resistant To Gasoline/E85 Blend, Acids & Bases, Sealing, Coating, Impregnating Resin
MAX GRE A/B 48-Ounce Kit | https://www.ebay.com/itm/311946473553 |
MAX GRE A/B 96-Ounce Kit | https://www.ebay.com/itm/311947247402 |
MAX HTE A/B High-temperature Epoxy Heat Cured Resin System For Temperature Resistant Bonding, Electronic Potting, Coating, Bonding
MAX HTE A/B 80-Ounce Kit | https://www.ebay.com/itm/222624247814 |
MAX HTE A/B 40-Ounce Kit | https://www.ebay.com/itm/222624236832 |
Proper Lay-Up Technique -Putting It All Together
Pre-lay-up notes
Mix the proper amount of resin needed and be accurate proportioning the resin and curing agent. Adding more curing agent than the recommended mix ratio will not promote a faster cure. Over saturation or starving the fiberglass or any composite fabric will yield poor mechanical performance. When mechanical load or pressure is applied to the composite laminate, the physical strength of the fabric should bear the stress and not the resin. If the laminate is over saturated with the resin it will most likely to fracture or shatter instead of rebounding and resist damage.
Don’t how much resin to use to go with the fiberglass?
A good rule of thumb is to maintain a minimum of 30 to 35% resin content by weight. This is the optimum ratio used in high-performance prepreg (or pre-impregnated fabrics) typically used in aerospace and high-performance structural application. For general hand lay-ups, calculate using 60% fabric weight to 40% resin weight as a safety factor. This will ensure that the fabricated laminate will be below 40% resin content depending on the waste factor accrued during fabrication.
Place the entire pre-cut fiberglass to be used on a digital scale to determine the fabric to resin weight ratio. Measuring by weight will ensure accurate composite fabrication and repeatability, rather than using OSY (ounces per square yard) or GSM ( grams per meter square ) data.
THE USE OF A WEIGHING SCALE IS HIGHLY RECOMMENDED
Purchase this scale with any of our product offering and the shipping cost of the scale is free.
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A good rule of thumb is to maintain a minimum of 30 to 35% resin content by weight, this is the optimum ratio used in high-performance prepreg (or pre-impregnated fabrics) typically used in aerospace and high-performance structural application. For general hand lay-ups, calculate using 60% fabric weight to 40% resin weight as a safety factor. This will ensure that the fabricated laminate will be below 40% resin content depending on the waste factor accrued during fabrication.
Place the entire pre-cut fiberglass to be used on a digital scale to determine the fabric to resin weight ratio. Measuring by weight will ensure accurate composite fabrication and repeatability, rather than using OSY data.
Typical fabric weight regardless of weave pattern 1 ounce per square yard is equal to 28.35 grams 1 square yard equals to 1296 square inches (36 inches x 36 inches)
FOR EXAMPLE
1 yard of 8-ounces per square yard (OSY) fabric weighs 226 grams 1 yard of 10-ounces per square yard (OSY) fabric weighs 283 grams
Ounces per square yard or OSY is also known as aerial weight, which is the most common unit of measurement for composite fabrics. To determine how much resin is needed to adequately impregnate the fiberglass, use the following equation:
(Total Weight of Fabric divided by 60%)X( 40%)= weight of mixed resin needed
fw= fabric weigh rc= target resin content rn=resin needed MASTER EQUATION (fw/60%)x(40%)=rn
FOR EXAMPLE
1 Square Yard Of 8-ounce Per Square Yard (OSY) Fiberglass Fabric Weighs 226 Grams OSY Is The Common Term For The Fabric Density In The Composites Industry. (226 grams of dry fiberglass / 60%) X 40% = 150.66 grams of resin needed
So for every square yard of 8-ounce fabric, it will need 150.66 grams of mixed resin.
Computing For Resin And Curing Agent Amount Needed For 150.66 Grams Of Mixed Resin
MIX RATIO OF RESIN SYSTEM IS 2:1 OR 50 PHR (per hundred resin)
2 = 66.67% (2/3) + 1 = 33.33%(1/3) (2+1)=3 or (66.67%+33.33%)=100% or (2/3+1/3)= 3/3
150.66 x 66.67%= 100.45 grams of Part A RESIN 150.66 x 33.33%= 50.21 grams of Part B CURING AGENT 100.45 + 50.21 = 150.66 A/B Resin Mixture
GENERAL LAY-UP PROCEDURE Apply the mixed resin onto the surface and then lay the fabric over the applied resin. Allow the resin to saturate through the fabric.
NOT THE OTHER WAY AROUND
This is one of the most common processing error that yields sub-standard laminates. By laying the fiberglass onto a layer of the prepared resin, less air bubbles are entrapped during the wetting-out stage. Air is pushed up and outwards instead of forcing the resin through the fabric which will entrap air bubbles. This technique will displace air pockets unhindered and uniformly disperse the impregnating resin throughout the fiberglass.
HAND LAY-UP TECHNIQUE
Minimize air entrapment or voids during the epoxy/fiberglass lay-up process to maximize the best strength performance. Air voids or porosity in a composite fiberglass structure is where failure originates when force is applied.
Fiberglass Hand Lay Up For Canoe and Kayak Building
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Basic Hand Lay-up Fiberglassing
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VACUUM BAGGING PROCESS For performance critical application used in aerospace vehicles, composite framing for automotive vehicles and marine vessels, a process called 'Vacuum Bagging' is employed to ensure the complete consolidation of every layer of fabric.Vacuum Bagging
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Similar to the Vacuum Bagging Process where the negative pressure is used to apply consolidation force to the laminate while the resin cures, the resin is infused into the fabric lay-up by sucking the impregnating resin and thus forming the composite laminate.
The VARTM Process produces parts that require less secondary steps, such as trimming, polishing or grinding with excellent mechanical properties. However, the vacuum infusion requires more additional or supplemental related equipment and expendable materials. So the pros and cons of each presented composite fabrication process should be carefully determined to suit the user's capabilities and needs.
Please view the following video demonstration of Vacuum Infusion or VARTM process.
CARBON FIBER VACUUM INFUSION WITH EPOXY RESIN - VACUUM BAGGING WITH MAX 1618 EPOXY RESIN - YouTube
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