Seller:trucksheavydutyforklift2017✉️(272)100%,
Location:CLONAKILTY, IE,
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Item:165393004531CLARK-FORKLIFT-SERVICE MANUAL-PARTS MANUAL-WIRING DIAGRAM.
CLARK-FORKLIFT-SERVICE MANUAL-SERVICE PARTS MANUAL-WIRING DIAGRAM
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Content All:
CLARK FAULT CODES CLARK FILTER DCC CROSS REF DASH DISPLAY ERROR
CODES MAINTENANCE MANUALS FOR OLDER CLARK PRODUCTS OVERHAUL
MANUALS OWNER MANUAL-HEAVY DUTY WALKIE STACKER-REACHAND TILT FEATURE PIT
STOP MANUAL PLANNED MAINTENANCE MANUALS SERVICE INFORMATION MANUALS
SERVICE MANUALS SERVICE PARTS MANUAL TECHNICAL TRAINING MANUALS
TRAINING WIRING DIAGRAM WIRING DIAGRAM-TIER 2-TIER 3
SERVICE MANUAL-Contents: C 15-32 s C D L G-Service Manual C 30 40 50 Sevice Manual-Maintenance Manual C40 45 50s 55s D L Service Manual-1 C 40 45 50s 55s D L Service Manual-2 C 40-45-50 S-55 S D-C 40-45-50 S-55 S L-Service Manual C 40'45'50 S55 S' D-L Service Manual C 60-70-75-80 D C60-70-75 L-Service Manual C 500 Y 180-200-225S-225L-250S-250L-300S-300L-350-Service Manual C15-18-20 S-D-L-G C20-25-30-35-D-L-G C15-18-20 SC-L-G-C20-25-30-32 C-L-G-Service Manual C15-18-20s D-L-G C20-25-30-35 D-L-G C15-18-20sC L-G C20-25-30-32C L-G-Service Manual C15-18-20s L C15-18-20s C-L-HMC THETA 2.4 Woodward Engine-Service Manual C15-18-20s L C15-18-20s C-L-PSI 4G63 Engine-Service Manual C15-33-35 D-L-G C15-32C L-G-Service Manual C15-35 D-L-G C15-32C L-G-Service Manual C20-25-30-35 D-Isuzu Engine-Service Manual C20-25-30-35 D-L-G C20-25-30-32C-L-Service Manual C20-30 D-L-G C20-32C L-G-Service Manual C40-45-50s-55s D C40-45-50s-55s L-Service Manual C40-45-50s-55s D-Kubota Stage 5 Engine Truck-Service Manual C40-45-50s-55s L-PSI 4X Engine Truck-Service Manual C60-70-75 L-PSI 4X Engine Truck-Service Manual C60-70-75-80 D-C60-70-75 L-Service Manual C60-70-75-80D-Kubota S-5 Engine Truck-Service Manual C60-70-75-80 D-Service Manual C60-70-80 D C80D900 C60-70-75 L-Service Manual C500 Y180-200-225S-225L-250S-250L-300S-300L-350-Service Manual C500 Y950 CH-Service Manual C500-Service Manual CBX-TRX-FBX-Service Manual CDP 100-164-Service Manual CGC CGP 40-70-Service Manual CGC CGP CDP 20-30-Service Manual CGC40-50-55-60-70-PSI 4X Engine Truck-Service Manual CGC-CGP 40-60-Service Manual CGC-CGP 40-70 Service Manual CGC-CGP-CDP 20-30-Service Manual CGP CDP 16-50H-HYDROSTATIC TRANSMISSION-Service Manual CM 5-7 CP 7 10 12-Service Parts Manual CMP 15-18-20-25-30-Service Manual CMP 15-20 D S L-Service Manual CMP 15-20SD-CMP 15-20SL-Service Manual CMP 20-30 D L G SF 20-30 D L G-Service Manual CMP 40-45-50S-Service Manual CMP 50-60-70-Service Manual CMP20-25-30 D-L-G-Service Manual CMP50-75 S D-L SF 50-75 S D-L-Service Manual CMT 22 CPT 27-Service Parts Manual CMT 27-Service Parts Manual COP1-Order-Picker-Service Manual CPD 100-164-Service Manual CQ 20-25-30 D-L-Service Manual CRX 10-13-14-15-18-20-25-Service Manual CRX10-13 FL CRX14-15-18 FL CRX20-25 FL-Service Manual CS 15 20-Service Parts Manual-1 CS 15 20-Service Parts Manual 2 CSM 7 10 15-Service Parts Manual CSP 15-Service Parts Manual 1 CSP 15-Service Parts Manual 2 CST 10 15 20-Service Parts Manual CTA 30 40 50D-Planned Maintenance CTM-CEM 10-20-Service Manual CTM-CEM 10-20-Service Manual-2 CTR-Service Parts Manual CTT 3-Service Parts Manual CTT 7 DASH SUPPLEMENT-Supplement Manual CTT 7-Service Parts Manual CTW-Service Parts Manual CTX 40-70-Service Manual CWP 20 22-Service Parts Manual CY 150-165-180-200-Service Manual DT 30E-50E-60E-DIESEL TOWING TRACTORS-Service Manual EC 90-120-Service Manual EC500 60-80B-Service Manual ECG 20-32 GENESIS-Service Manual ECG 20-32-Service Manual ECS 17-30 HI PERFORMANCE SUPPLEMENT-Service Manual ECS 17-30-Service Manual 2 ECS 17-30-Service Manual ECX 20-32 EPX 20-30 Service Manual ECX 20-32 EPX 20-30-Service Manual 2 ECX20-25-30-30X-32 EPX20-25-30-32-Service Manual EPG 20-30 ECG 20-32 ECG 20-30x-Service Manual EPX20-22-25-30-32 i-Service Manual ESM 12-25-Service Manual ESM II 12 THRU 25-Service Manual ESX 12-25-Service Manual EWP 45-Service Manual FD-RD-DRIVE AXLE-Service Manual G 127-G 127E-GP 127-GP 127E-Service Manual GCS GPS-Service Manual GCS -Service Manual GEX 16-18-20s (4 Wheel) GTX 16-18-20s (3 Wheel)-Service Manual GEX 20-30-Service Manual GEX 40-45-50-Service Manual GEX GTX-16-18-20S-3 WHEEL-4 WHEEL-Service Manual GEX20-25-30s-30-32-Service Manual GEX40-45-50-Service Manual GPH DPH-50-60-70-75-Service Manual GPH-DPH 50-60-70-75-Service Manual-2 GPM 20-30-Service Manual GPX 35-40-50E-Service Manual GPX DPX 30 55-Service Manual 2 GPX DPX 30 55-Service Manual GPX DPX-30-55-Service Manual-2 GPX-DPX 30-55-Service Manual GT 30-50-60E-GASOLINE TRACTOR-Service Manual GT 30-50-60E-Service Manual GTS20-25-30-33 D GTS20-25-30-33 L-Service Manual GTS20-25-30-33 D-Isuzu Engine-Service Manual GTS20-25-30-33 H-HMC R2.2 Stage 5 Engine-Service Manual GTS20-25-30-33 L-HMC Theta Engine-Service Manual GTS20-25-30-33 L-PSI 4G64-Engine-Service Manual HWX-PWX-Service Manual L20-25-30-33D-Xinchai Engine Truck-Service Manual LEP20-25-30-32-Service Manual LWio15-Service Manual NOS 15-Service Manual NP 15-20-12D-Service Manual NPR 17-20-Service Manual NPR 345 NPR 17-20-Service Manual NPR-345 NPR-17-20-Service Manual NS-NP 246-Service Manual NS-NP 246-Service Manual-2 OP 7-Service Manual OP 15B -Service Manual OP 15X-Service Manual OP-15-Service Manual OSX 15-Service Manual P-HWP-HWD-HWP 25-30-36-Service Manual PPX 20-Electric Pallet Truck-Service Manual PPXS 20-Electric Pallet Truck-Service Manual PPXsio20 -Electric Pallet Truck-Service Manual PSX16-Electric Stacker With Foldable Driver Platform LOT 83010-Service Manual PT5-PT7-PTT5-PTT7-Service Manual PTT5-7-Service Manual PWC 30-PWT 7-Service Manual PWD-HWD 25-30-36-Service Manual PWD-HWD 30-40 SE-Service Manual PWX-HWX 30-40-Service Manual PX20-Pallet Truck-Service Manual S20-25-30-35 D-Isuzu Stage 5 Engine Truck-Service Manual S20-25-30-35 D-Isuzu Tier 4 Engine Truck-Service Manual S20-25-30-35 D-Yanmar Engine Truck-Service Manual S20-25-30-35 L-G S20-25-30-32 C-L-G-Ford 4G Ranger Engine-Service Manual S20-25-30-35 L-G S20-25-30-32C -L-G-Ford Engine Truck-Service Manual S20-25-30-35 L-G-HMC Theta Engine Truck-Service Manual S20-25-30-35 L-G-PSI Engine Truck-Service Manual S20-30-40 SP20-25-30-Planned Maintenance S40s-40-45s-45 D S50s-50-55-60 D-Kubota Diesel Stage 5 Engine Truck-Service Manual S40s-40-45s-45 D S50s-50-55-60 D-Kubota Diesel Tier 2 Engine Truck-Service Manual S40s-40-45s-45 L S50s-50-55-60 L-Kubota LPG Tier 0, Tier 4(Stage5) Engine Truck-Service Manual SF 20-25-30 D-L-G-Service Manual SF 20-30 D-L-G-CMP 20-30 D-L-G-Service Manual SF 35-45 D L CMP 40-50s D L-Service Manual SF12-20S D-L-G SF15-20SLC CMP15-20S D-L-G CMC15-20SL-Service Manual SF35-45 D-L CMP40-50S D-L-Service Manual SF50-75S D-L CMP50-75S D-L-Service Manual SF50-75S D-L CMP50-75S D-L-Service Manual-2 SRX14-16-Service Manual SWX16-Electric Stacker Truck-Service Manual SX12-16-Stacker-Service Manual TM 10-16 EM 10-15s-Electrical Troubleshooting Manual TM 12-25 36 VOLT EV-100-Service Manual TM 12-25 Supplement (EV-100)-Service Manual TM10-16 LOT 7000 EM10-15 SLOT 7005-TROUBLE SHOOTING EQUIPMENT-Service Manual TMG 12-25-Service Manual TMX 12-25 EPX 16-20 S-Service Manual TMX 12-25 EPX 16-20s-Service Manual-2 TMX12-25 EPX16-20S-Service Manual WP 30-Service Manual WP 40-Service Manual WP 40-Service Manual-2 WP 45-Service Manual WP15-Electric Pallet Truck-Service Manual WPio1-Electric Pallet Truck-Service Manual WPIO12-Electric Pallet Truck LOT 8233-Service Manual WPio 18-Electric Pallet Truck-Service Manual WPio20 -Electric Pallet Truck-Service Manual WPX 18-Electric Pallet Truck-Service Manual WPX 20-Electric Pallet Truck-Service Manual WPX 45-Service Manual WS10MI-Service Manual WS10-WS 10M-Electric Stacker-Service Manual WSX12-14-Electric Stacker-Service Manual WSXD 20-Electric Stacker-Service Manual
TECHNICAL TRAINING MANUALS-Contents:
BATTERIES SAND
CHARGERS-TECHNICAL TRAINING BRAKE SYSTEMS-TECHNICAL TRAINING COOLING AND
EXHAUSTSYSTEMS-TECHNICAL TRAINING ELECTRIC TRUCK TROUBLESHOOTING-TECHNICAL
TRAINING ELECTRICAL SYSTEMS IC LIFTTRUCKS-TECHNICAL TRAINING FUEL
INJECTION SYSTEMS-TECHNICAL TRAINING FUEL SYSTEMS-TECHNICAL TRAINING
HYDROSTATIC DRIVE-TECHNICAL TRAINING IC PLANNED MAINTENANCE-TECHNICAL
TRAINING INTRODUCTION TO SCR-TECHNICAL TRAINING INTRODUCTION TO THE IC
GENESIS SERIES-TECHNICAL TRAINING POWER TRAIN INTRODUCTION-TECHNICAL
TRAINING PRINCIPLES OF ELECTRICITY-TECHNICAL TRAINING SCHEMATIC AND
COMPONENTS-TECHNICAL TRAINING TROUBLESHOOTING THE CTS 450 CONTROL-TECHNICAL
TRAINING TROUBLESHOOTING THE CURTIS CONTROL-TECHNICAL TRAINING
TROUBLESHOOTING THE EV 1 CONTROL-TECHNICAL TRAINING TROUBLESHOOTING THE
EV 100 CONTROL-TECHNICAL TRAINING TROUBLESHOOTING THE EV T 5
CONTROL-TECHNICAL TRAINING TROUBLESHOOTING THE EV T 15 CONTROL-TECHNICAL
TRAINING TROUBLESHOOTING THE EV T100 CONTROL-TECHNICAL TRAINING UNIVERSAL
HYDRATORK-TECHNICAL TRAINING
TRAINING-Contents:
2.0-2.4L-SERVICE MANUAL Rev E 3.0L-SERVICE MANUAL Rev A 4.3L LPG
SYSTEM -SERVICE MANUAL Rev.A LPG CLARK CONTROL SYSTEM -SERVICE
MANUAL JUNIPER-LPG 2.4 L-SERVICE MANUAL
WIRING DIAGRAM-Contents:
All Models - Included in the SERVICE MANUAL
section
WIRING DIAGRAM-TIER 2-TIER
3-Contents:
2.0 2.4 Mits Tier II SECM 2.0 & 2.4 Mits Tier III SECM C152
new pod C152 Tier 2 C232 Dual Fuel C232L Tier 2 CMP230 Tier II
CMP230 Tier III CMP230D CMP450 Tier 3 CMP570D CMP570L Tier 2
P460 C460L SECM 4.3L GM
SERVICE INFORMATION MANUAL-Contents:
00 ENGINE
00-4-70 D155 Diesel Fan to Crank
R.P.M. 00-11-70 D155 Balancer Failure 00-13-70 Oil Leak Continental
Engine 00-72-72 "S" Engine Assembly 00-152-76 Y112 Head Gasket
Installation 00-158-76 D155S Smoking After Idle 00-203-77R Engine
Vibration 00-216-78 New Continental Engines w/Sleeves 00-222-78 Flywheel
Housing, Waukesha Engines 00-223-78 Engine Specs D-155G, D-155GA,
D-176G 00-246-78 Detroit Diesel Warranty 00-268-79 4.154 Perkins
Engine 00-273-79 Discontinue Detroit Diesel Start-up
Inspections 00-275-81R Engine Balancer - C and CY355 00-278-80 Chrysler
318LH Engine Parts 00-287-81 C235 Front Gear Cover Alignment 00-288-81
Idler Gear Stud for Y112 Engine 00-291-81 C355 Valve Stem Oil
Seals 00-292-81 Continental Engines 00-298-81 Exhaust Smoke
Reduction 00-329-86R Hoof Governor Adjustment 00-331-82 Reboring F-245
Cont. Engine Blocks 00-335-82 Perkins Engine Shutdown Cable Return
Spring 00-354-82 Cracked Cylinder Heads 00-394-83R Hydraulic Pump Idler
Gear & Bushing 00-412-83 Aluminum Name Plates, Continental
Engine 00-436-84 CTD-Rear Engine Mounting 00-442-84 Engine Balancers
(Waukesha) 00-443-86R D155 & D176 Engines Burning Excessive Oil &
Smoking 00-444-84 Engine Governors 00-450-84 Diesel Engine Shutdown -
Y1625D 00-466-84 Ford Engine Valve Adjust 00-469-84 Engine Compression
Test 00-485-85 Mitsubishi Valve Adjustment GCS/GPS 00-519-86 Mitsubishi
Head Bolt Retorquing 00-524-86 Governor 00-531-86 Overhead M/C
M/B 00-540-87 Ford 300 Engine Mount 00-541-87 Continental Y-112 Engines
Blowing Head Gaskets 00-551-88 C500Y1015 & CT with Perkins Diesel
Engine 00-554-88 1015 Perkins Engine Blow-By 00-559-88 Continental Engine
Timing 00-595-89 Engine Mount Restraint - DT-25-50 00-605-90 Motor Mount
Bolts 00-623-90 Oil Leak at Flywheel Housing - C500(Y)685, C500-915 w/Perkins
Engine 00-653-92 Engine Dipstick 00-688-94 Aisian Governor
Vacuum
01 COOLING & OILING
01-101-73 Water Pump - D155 Engine 01-112-74
Anti-Freeze Mixture Reduction 01-138-75 Perkins Engine Spin-On Lubricating
Oil Filters 01-206-78 Continental Oil Pans 01-207-78 Advantages of using
Anti-Freeze year round 01-239-79 Improved Cooling System - C685 01-265-79
Radiator Cleaning 01-282-80R Overheating C300-356 01-295-81 Improved
Engine Cooling C300-356 01-593-89 Radiator - GT/DT-25-50 Tow Tractor, Lot
Nos. 6940, 7025, 7026 only 01-609-90 Engine Oil Filter - DT 25-50 (Cummins
Engine)
02 FUEL & EXHAUST Main Index
02-46-71 Chrysler Engine - IT60-80 - Lead-free
Gas 02-93-73 Air Cleaner C(H)Y160-250SC, C(H)Y200-300LC 02-180-77 Flooding
Zenith Carbs 02-182-77 Carb. Adjustments 02-201-77R Erratic Idle
Condition 02-219-78 J&S LPG Carbs 02-261-79 Exhaust Pipe
Breakage 02-277-79 J&S LPG Carbs - Poor Starting &
Idling 02-310-81 Engine Air Cleaner 02-328-82 Non U.L. Approved
Parts 02-340-82 Cold Weather Starting Aids 02-351-82 LPG Coupling
Inspection 02-411-83 F227 & F245 Engines Hyd. Bypass R.P.M. 02-457-84
Carb. Leak after Engine Shutdown 02-499-85 Mitsubishi Carburetor Throttle
Body 02-514-86 Air Filter Installation GC/GP 02-526-86 Injector
Timing 02-590-89 LPG Fuel System Fittings & Connectors 02-695-96
Genesis Accelerator Cable Adjustment 02-724-98 Genesis Throttle
Cable 02-748-00 Engine Timing/Idle Setting for CGC 470, CGP 460 Fuel
Injection
04 CLUTCH
04-62-72 Power Clutch Assist on CH160-300
Machines 04-64-72 Power Clutch Assist Adjust on CHY160-300
Machines 04-66-72 Hydracool Clutch Brake CH(Y)355, CH(Y)685 04-97-73
Clutch Housing Breather Baffle CHY1625, CHY2030 04-108-74 C500-HY160/300
Hydracool Clutch 04-546-87 Clutch Bearing Support DPR 20/30
05 CONVERTER FLUID COUPLING
05-98-73 Hydratork Drive - 2,000-14,000 Capacity
Machines 05-215-78 Torque Converter Bushing Damage 05-264-79 Improperly
Installed Torque Converter Freewheel Bearings, Y-466 (2-speed transmission)
& Y-1015 (3-speed transmission) 05-501-85 C500Y800 Torque
Converter 05-552-88 C500Y1630 Assembly Instructions for 28000
Converter 05-603-90 Torque Converter Drive Plate Bolts
06 TRANSMISSION (AUTOMATIC)
06-86-73 Series H-125 Trans. C(Y) 2,000-3,000
Capacity - Inching Valve Return Spring 06-135-77 H-200 Series Trans.
Universal Hydratork 06-237-78R H-200 Series Transmissions 06-262-79 18000
Series Transmissions 06-271-82R Approved Transmission Oils 06-272-79
Transmission Coolers 06-296-81 H-200 Transmission Inching Valve 06-299-81
H-200 Trans. Hi/Low Oil Distributor 06-300-81 Towing Procedures - Automatic
Transmission 06-334-82 Trans. Inching System - C300-40-50 (Lot
4630) 06-337-82 Installing Power Train - C500 100-135 06-338-82 Trans.
285333, Model 4420, prior to Lot 4576 06-350-82 Trans. Oil & Filter
Change Intervals 06-370-82 Ford C-6 Trans. (Diesel only) CTA30-50D, Lots
3815-5002 06-395-83R 18000 Trans. Aluminum Turbine 06-477-85 HR 500
Transmission Oil GCS/GPS 06-480-85 28,000 Trans. Turbine Hub Bolts
1630 06-481-86 C500 160-300 Modulated Transmission 06-483-85 Trans. Cooler
Hose GCS/GPS 06-488-85 Trans. Control Covers 685 06-492-85 Trans. Oil
Blows Out Breather 355, 685 06-497-85 HR600 Trans. Pressure Test
Ports 06-505-86 HR600 Trans. Contamination 06-515-86 Transmission
Breather 06-520-86 HR500/600 Trans. 06-523-86 Trans. Oil 06-535-86 HR
500 Transmission Slippage 06-536-86 Inching Slave Cylinders 06-537-86 Y685
Trans. Contamination 06-549-88R TA12 Test Ports 06-550-87 28,000 Series
Trans. Piston Seal 06-556-89R GCS 12/17 Trans. Filter 06-562-90R
Transmission Fluids 06-579-89 Convertor Seals 06-622-90 Differential Fill
Level - GCX 230, GPX 230 06-645-92 Transmission Pressure
Regulator 06-646-92 Transmission Filter Leaks 06-652-93R TA-12/18 Control
Valve Inching System 06-682-94 TA12/18 Control Valve
Troubleshooting 06-685-94 Transmission Hesitation (HR600 2 speed
only) 06-699-96 Y2235 18,000 Series Transmission Gear 06-723-98 Genesis
Transmission fluid "burp" 06-749-00 CMP158, CMC158 Morning
Sickness 06-750-00 CDP100/164 Flywheel Seal
08 TRANSMISSION (MANUAL)
08-22-70 CY160-300 Trans. (Part
#283023) 08-88-73 IT50-80 N&W Trans. prior to Machine 485, Lot 2219
(Towable) 08-162-76 RD285 Trans. in C500HY 160-300 Models - Gear
clash 08-171-76 C500Y 160-300 Hydratork Trans. 08-199-77 IT 40 Trans.
Shifting into Gear
10 CONVERTER LINES & FILTERS 10-85-73
Trans. Cooler Lines & Filter Installation - C500, C & CY355, 685,
1015 10-283-81 Trans. Cooling Lines - C235 & CY235
11 ELECTRIC - STARTER, IGNITION
11-92-73 Y112 Engine Distributor Timing
C500(F)20, 25, 530 - begin Lot 2282 11-187-77 Tune-up Specs - Delco &
Prestolite Distributors 11-192-77 Testing TRW Ignition System 11-307-82R
Delco (10MT) Starters 11-413-83 Ignition Systems Distributors,
Prestolite 11-441-84 Restart Problem on "S" Constructed Trucks 11-459-84
Neutral Start Switch 11-516-86 Wire Harness Diode 11-529-86 Starter Nose
Bushing 11-532-86 Aftermarket Electronic Ignition 11-539-87 Starters
(Engine) 11-561-89R Electronic Ignit
12 ELECTRIC - GENERATOR, VOLT REGULATOR,
BATTERY, ALT
12-425-83 PW-Battery Retention 12-508-86
Battery Post Boot GCS/MC
13 ELECTRIC - LIGHTS, HORN, SIGNALS
13-32-71 ROS25-40 Power Disconnect Switch
Failure 13-190-77 Horn Operation - 48-Volt Applications on EC 20 S30 w/Clark
Control 13-198-77 EC500 "F" Lot 3905 - no Dual Voltage 13-210-79 Key
Switch Failures - NP500 13-254-79 Accelerating Control Assembly. - ST245,
SP245, HWP465, PF40-100 13-255-79 Erratic Temp. Gauge or Warning Light
Operation 13-270-79 Gauge Wire Connector Nuts - C235, CY235,
CY110-155 13-382-83R Key Falling out of Switch - ECA/EPA 13-387-85R
ECA/EPA Accelerator Control 13-388-83 Control Linkage - ECA/EPA 13-430-83
Hour Meter Function - All Gas & Electric Trucks 13-453-84 Hobbs Hour
Meters 13-565-88 Proper Curtis BDI for the ECS Trucks 13-581-89 Testing of
Transducer Type Accelerator 13-582-89 Tight Turn Switches 13-583-89 Hard
Steering on OP15 13-602-90 Installation of updated accelerators on older
NP300’s and NP500’s 13-618-91R Hydraulic Control Valve Switches - Electric
Riders 13-619-90 Seat Switch Failure - TM247 and E357 Trucks w/Opt
Seat-Activated Parkin Brake 13-641-92 TM/ESM Curtis Wiring 13-647-92
ECS/TM Accelerator Pedal Angle Adjustment 13-665-93 NPR & ESM II
Transducers 13-671-93 OP15 Key Switches 13-673-93 Replacement Horn
Filters 13-716-98 Genesis Horn Contacts 13-733-99 Hand Master
Switch 13-747-00 NPR & ESM II Transducers
14 ELECTRIC - WIRING, ACCESSORIES,
OPT
14-3-70 ROS25, ROS40 Power Steering Pump &
Motor 14-10-70 TW "B" Model Changes 14-16-70 Switch Panel - Raise/Lower
ROS Platform for Service Adjustment 14-19-70 ROS40 Elec. Cable Reel &
Cable Connectors 14-44-71 SCR Panel Power Cables - C185 Model 200 G.E.
Control 14-53-72 Field Modification - Gas & LPG Wiring
Harness 14-96-73 Wiring Harness - C(F) (Y)235, C(H) (Y)355, C(H) (Y)685,
C(H)915, C(H)Y1015, C(H)Y160-300 14-161-76 Field Accessory &
Attachment Hook-Up - Elec. Trucks 14-163-76 NP500 Cold Storage
w/Heaters 14-181-77 ROS25-40 Cable Reels - Improperly rewinding 14-276-79
Wiring Harness Routing - TW235, Lot 3290, w/EV1 SCR Control 14-308-81 Battery
Connectors - TM10-15 (TM 127) & EM 14-346-82 Wire Harness Connectors -
EM/TM/EPA/EPA 14-427-83 Contactor Panel Retainment - PW15-18 14-433-84R
Battery Receptacles - All Electric 14-707-97 E357 & TM247 Accessory
Relays 14-757-00 ECG Electric Cable Chaffing
15 ELECTRIC - WIRING, ACCESSORIES,
OPT
15-63-72 ROS25-40 Elec. Cable Reels
shorting 15-116-74 ROS25-40 Cable Reels - Stocking problem 15-117-74
ROS25-40 Cable Reels - Brush Holder Change 15-445-84 Wire harness - PW
15/18 15-617-90 Independent Sheave Installation on NP 15, 20, 12D
Trucks
16 ELECTRIC - DRIVE MOTOR, PUMP MOTOR Main
Index
16-25-71 EC60B, 70B, 80B Power Steer Pump Motor
- excessive heat 16-42-71 ROS25-40 and Narrow Aisle Power Steer Motor
failure 16-43-72 EC30, 40, 50E - Power Steer Motor Part 1753085
overheats 16-71-72 Pump Motor EC30-50E, Lots 2101/2162/2137/2221 - PS2
stud 16-74-73 Brush Seater & Commutator Cleaner Stone 16-79-73 EC30/55
Prestolite Pump Motor 1742553 - thrown or broken armature windings 16-81-73
TW20-25 Drive Motor Seal 16-104-74 E355 - Power Steer Motor Brush
Wear 16-230-78 Hydraulic Pump Motor Failure - TW235 16-232-78 Elec. Motor
Warranty Information 16-234-78 Drive Motor Oil Leaks - E685 16-245-78
E355/E912 Hyd. Pump Motor - Hyd. Pump Spacer 16-314-81 Pump Motor Coupler
E355 (3908-1-4015), E912 (3726-13727) 16-326-82 Pump Motor Cooling Fan -
ECA/EPA 16-330-83R Hydraulic Pump Motor - ECA/EPA 16-405-83 Oil Leak in
Pump Motor - ECA/EPA 16-447-84 Power Steer Pump/Motor - TM/EM 16-467-86
ECA Brush Wear 16-470-84 Hydraulic Cooling Fan Failures 16-513-86
Servicing Permanent Magnet Motors 16-566-88 Proper Drive Motor Brush
Replacement on ECA Trucks 16-567-94R Motor Warranty 16-575-90R Pump Motor
Bracket/Strap Breakage on ECS & TM247 16-584-89 Proper Shimming of Drive
Motor 16-613-90 Pump Motor Strap Breakage - TM247 (thru Lot
#7250) 16-626-90 Pump Motor Spline Replacement (Prestolite) 16-658-93
HWD/PWD Oil Leaks 16-660-93 ECS Short Drive Motor Life 16-704-96 TM247
Noise in Drive Motor/Axle
17 ELECTRIC - CONTROL PANEL, CONTROLS
17-12-70 ROS25-40 Sump Controlled Speed
Restrictor Unit 17-23-70 G.E. SCR Controls - Reverse Battery
Connections 17-29-71 Solid State Systems Analyzer - G.E. C185 & C300
Systems 17-30-71 ECS30SG Speed Voltage & Current Limit Specs omitted from
C-80 Checkout
Procedure 17-40-71 Solid State Control Cards
- C185/C200/C210/C310/C250 - Moisture
Contamination
17-50-71 #1 Cards - 991423, 991424, 991873,
1728446, 766783 17-54-72 SCR Control Panel Cover - Contamination 17-55-72
Improper Adjustment - Solid State Controlled Elec. Trucks 17-57-72 Solid
State Systems Analyzer Part 1801139 17-60-72 Use of Fire Extinguishers on SCR
Equipment 17-78-73 Sealing #1 Control Cards 17-91-73 Addition of Zener
Diode in Speed Potentiometer Circuit 17-103-74 ST-245 & HWP SCR Truck
Fuses 17-109-74 Models 210 & 310 SCR Control Panel - Control Card
failure 17-113-74 G.E. Model 200 Control - #2 Rectifier Failure 17-118-74
Solid State Controls - Speed Pot Failure 17-120-74 New Style Speed Control -
ERT/NST/ST - Setting Pot. & Switches when repair or service is
performed 17-127-79R Speed Potentiometers 17-160-76 NS, NP300-500 SCR
Panel Wire Harness w/Square D TrucPak 200 Control 17-179-77 Replacement of
1789911 Directional Control Switch 17-202-77 #5 Rectifier Failures in G.E.
210 Panels 17-205-78 SCR Control - Nuisance Tripping of MDP 17-212-78 SCR
Current Limits 17-214-78 SCR Control - Premature Thermal Cut-back -
TW235 17-217-90R Heat Conductive Thermal Compound 17-228-78 Power
Conversions - Square D Model 100 Panel - ST245 & HWP 17-252-79R #1 Card
Tune-Up (G.E.) - E235/E355/TW125/TW235 (210/310) 17-258-79 EV1
Commonality 17-311-81R Incorrect Wiring Diagrams (G.E. 210 or 310
Control) 17-319-84R Heat Sink Insulation Kits (G.E. 200/210 or 300/310
Controls) 17-368-83R Pump Motor Calibration - ECA/EPA 17-381-83 Erratic
SCR Operation 17-431-83 Main Power Fuse 17-432-84R Contactor Coils -
E685 17-451-84 Powrworker Forward/Reverse Switch 17-463-84 ECA/EPA Hyd.
Pump Control 17-464-84 ECA/EPA Hyd. Pump Control Overheat 17-612-90 Slow
Pickup of the F and R Contactor Coils - TM247 w/EV100 “T” Control
only 17-643-92 Corrosion Protection 17-675-93 E685 No 1A After
Plug 17-725-99 Intermittent Operation of PS Contactor (TM247)
19 ELECTRIC - CONTROL PANEL, CONTROLS
19-39-71 SCR Control Checkout 19-67-72 SCR
Control - Intermittent shoot-through condition 19-169-76 NP300, NP500 Hour
Meter Circuit - intermittent drop-out of Directional
Contactors
19-173-76 H-B Contactors - Loosening Contactor
Post Nuts 19-175-77 Nuisance Tripping - SCB/SRN Function - EC20, 25, S30
w/Clark Control 19-226-78 Thermal Protector - Improper Resistance
Readings 19-247-78 Nuisance Tripping - SCB/SRN - E235, E355 19-297-81 SCR
Cooling Fan - ECA/EPA 19-316-84R Capacitor Peak Voltage Measuring
Block 19-318-82R Slow Travel Speed - All Electrics 19-320-81 Pump SCR
Control/Diagnostic Indicator (LED) - ECA/EPA 19-321-82 Switch Actuator -
ECA/EPA 19-322-82 12-Volt Converter - ECA/EPA 19-324-82 Facts About Slow
Speed - All Electrics 19-333-82 Narrow Aisle Trucks w/Square D
Control 19-347-82 SCR Cooling Fan Housing - ECA/EPA 19-356-82R Accelerator
Linkage - NP, NS300, NP500 19-391-86 Service of the 12 Volt
Converter 19-397-83R Hydraulic Control Overheating - ECA/EPA 19-398-83
Slow Hydraulic SCR 1A Pickup - ECA/EPA 19-408-83 Optional Hydraulic SCR 1A
Contactor - ECA/EPA 19-409-83 Brake Switch Wiring - ECA/EPA 19-489-85 ECA
Pump Control 19-512-86 Intermittent Elect. Prob. TM145 19-533-86 New G.E.
EV1 "W" Control Card Changes 19-542-87 HWP 465 with EV-10
Control 19-543-87 Artisan Timer NP246 19-544-87 Cessna Valve
Switches 19-568-88 EV1 Oscillator Card Identity and MOV
Installation 19-569-90R Proper Wiring of Accessories 19-570-88 Sealing the
Counterweight Compartment on the EC 19-585-90R Static
Electricity 19-591-90 Square D to EV-1 Conversion - NP500 (NP245), Lots #2750
thru #3537 19-592-90R Conversion from Square D to EV-1 19-614-90 ECA/EPA
Traction Control (conversion from J9 to R9) 19-615-90R E912 Conversion from
J9 to R9 EV-1 - EC500-90/120 19-628-91 Use of a Current Shunt 19-634-92R
EV-T5 Enhanced Card
19 ELECTRIC - CONTROL PANEL, CONTROLS
(CONT)
19-642-92 Intermittent Shutdown 19-650-92
Intermittent PMT on TM145 19-654-92 ECS High Performance 10/11 REC
Failures 19-655-92 Bench Programming the EV-100 LXT Card 19-661-93
Intermittent Severe Plugging TM,ESM 19-676-01R Electric Truck Factory Card
Settings 19-677-93 NPR345 EV-T15 Status Code Instruction Book 19-679-95R
IR Compensation Chart 19-680-94 Intermittent Status Codes, 91 thru
95 19-681-94 EV-T15 Status Code Retrieval 19-703-96 NPR/ESMII Solenoid
Card Protection 19-726-99 TMG Diagnostic Status Codes 19-729-99 Card Plug
and Terminal Lube 19-730-99 -99 Status Code 19-731-99 -30 and -68 Status
Codes 19-745-00 ESM247 No Lower Function During Lift Interrupt
20 DRIVE AXLE - DIFFERENTIAL
20-61-72 Drive Unit Leakage - TW125-1-2235,
TW235-1-2206 & above 20-76-73 Drive Unit Oil Seepage - TW125,
TW235 20-119-74 Drive Axle Breakage - Stand-Up & Powrworker
Trucks 20-123-74 Drive Units - TW/EC300 - Excessive Gear Noise or Motor
Failure 20-167-76 NP300, NP500 Drive Unit Crankcase Lubrication 20-172-76
EC300 Drive Unit - Excessive Gear Noise 20-332-82R Noisy Drive Unit -
P/HWP/PF/S/ST/NST/ROS/LTC & SP 20-344-83R Loose Drive Axle Spindle Bolts
- C500Y1625-2030 w/Air Brakes only 20-365-82 Drive Axle torque -
ECA/EPA 20-367-82 Power Train & Drive Axle Mounting -
C300Y466 20-384-83 Axle End & Hub Grease Damage 20-414-84R Drive Wheel
Retention - PW 20-420-83 Drive Axle Mounting - ECA/EPA 20-434-84R NP Drive
Unit 20-437-83 Axle End Bearings - Sit-Down Riders 20-547-87 CTA Drive
Axle Bearing Lube 20-563-88 HR600 Differential Fill Level 20-564-88 HR600
Ring Gear Bolts 20-571-91R TM Drive Axle Mounting Bolts 20-572-88 Correct
Drive Axle Oil for ECA/ECS 20-608-94R Brake Drum Assy - GCS/GPS 12/17;
GCS/GPS MB and GCS/GPX 230 20-625-90 Servicing the PWD/HWD Drive Unit Pivot
Bearing - Pallet Trucks 20-627-91 OP-15 Drive Unit 20-640-92 ESM Axle Seal
Guards 20-678-94 Wheel Bearing Retainer (Dual Wheel)
21 PROPELLER SHAFT - U-JOINTS
21-38-71 New "U" Joint - IT50, 60, 70 Lots 2119
& 2173 21-188-77 Lubricating Pump Drive Shaft "U" Joint on C500(Y)100-150
Models 21-752-00 CDP100/164 Drive Shaft Bolts
22 BRAKE SYSTEM - WHEELS & TIRES
22-196-77 ROS25/40 Brake Hose Reel - Improper
Operation Main Index 22-385-83 Park Brake Cylinder Oil Leaks -
ECA/EPA 22-415-83 Truck Performance - PW15/18 22-417-84R Replacement of
Wheel Studs 22-438-83 Cushion Tire Inspection 22-700-96 Y2235 Wheel Stud
Torque 22-708-98 Split Wheel Safety
23 BRAKE SYSTEM - WHEELS & TIRES
23-17-70 TW20, 25B Hand Brake (Lot 2139 only)
Main Index 23-28-71 ROS25/40 - Brake Linkage Adjustmens 23-45-71 Tire,
Wheels & Rim Safety 23-48-71 Drive Wheels -
CY100C/CY120C/CY140C/CHY100C/CHY120C/CHY140C 23-65-72 Pressurizing TW
Pneumatic Tires - Trucks Built w/Cast Wheels since April 1972 23-89-74 Hand
Parking Brake - TW125 (prior to Lot 2301), TW235 (prior to Lot
2302) 23-90-73 Brake Bleeding - C(H)Y160-300 Trucks 23-100-73 Wheels &
Tires - C(H)Y100-140C, C500(H)Y160-300 23-115-74 Air Brake Axles - C(H)Y20-30
Series 23-130-74 TW235 Master Cylinder - 01-2206, Lots
2247-747-2330 23-132-82R Diagnosis/Service-Brake Valves-Part Nos.
1685979/2311568/1767214/1767215 23-134-75 Noisy Service Brakes - IT40 &
CTE 23-137-75 Use of Radial Ply Tires 23-148-75 Brakes - C500(H)Y60-70-80,
C500 100-120 23-177-77 Seat Brake Mounting Bracket Bolts - EC500 20/25D,
EC500 30/55F 23-178-78 I.C. Truck Model Brake Bleeding
Procedures 23-193-77 C300Y40 - Brake Shoe & Lining Kit
840763 23-194-77 Improperly Assembled Motor Parking Brakes - NP300, Lot 3490,
NS300, Lot 3495, NP500, Lot 3535 23-195-80R Brake Lining Set -
C685/CY685/E685/E912/C915 23-197-77 Dual Drive Wheels - IT40 &
Clarktor 23-209-79R Brake Squeal - CY466 23-221-78 Temporary Brake Lock-Up
- Straddle Carrier 23-227-78 Brake Master Cylinder Problems - ERT-2
(Tugger) 23-241-78 Brake Lock-Up - C235 - CY2030 23-244-78 Brake Backing
Plates - TW-125, Lot 3215 & below, TW235, Lot 3221 & below 23-249-78
Drive Wheel Bolts - UT40 & UT60 23-251-79 Trans. Inching Control -
CY1015, Lots 3820/3821/ 3822/4005/4110 23-259-79 Brake Shoe & Lining Kits
- CY1625/CY2030, Lot 2258 & above 23-260-79 Brake Shoe Adjustment - HWP
& PF 23-281-81R Brake Squeal - C300Y466 23-286-81 Seat (Park) Brake
Linkage - E235 (Lots 3792-4010), E355 (Lots 3907-4015) 23-293-81 TM Parking
Brake 23-315-81 Brake pedal Bracket - TW125, Lots
2956/3215/3216/3780/3781/3782/3915 23-325-82 Plastic Hydrovac Vacuum Port -
C500Y1200-120-150 23-327-82 Dual-Duty Tire Rating -
C500Y160/Y200 23-339-82 C500-800 Brake Lining 23-343-82R Drive Wheel Hub
& Drum - C500Y1625-2030 23-348-82 Hydrovac - CTAD 30-40-50 23-360-82
Park Brake Cylinder - ECA/EPA 23-369-82 Brake Drum Spline Wear-C500(Y)355,
EC500-355, C40-50, CY40-50
23 BRAKE SYSTEM - WHEELS & TIRES
(CONT)
23-372-82 Removal of Air from Brake System -
ECA/EPA 23-375-82 Brake Cam Adjusters - CK-20-26-30 23-377-82 Brake Drum
& Hub Turning - C500Y110-155 23-380-83 Park Brake Cylinder
Operation 23-407-83 Brake Disc Stacking 23-423-84 Service Brake Pedal
Effort - C500Y355 23-452-84 Park Brake Cylinder Operation 23-490-85 TM
10-15s Brakes 23-495-85 HR 500 Brake Burnishing GCS/GPS 23-527-90R Brake
Squeal & Short Life 23-548-88 Brake & Inching Adjustment 23-576-88
Seat Actuated Parking Brake 23-599-90 Parking Brake rattles 23-604-90 ESM
Brake Adjustments 23-635-91 Cone Shape Load Wheels 23-638-92 PWD/HWD
Handle Pull 23-639-92 Poor Traction 23-648-92 ECS Brake Push Rod
Wear 23-656-93 Brake Set-up MB & X Trucks 23-657-93R ESM Adjustable
Brake Linkage 23-662-93 TM247 Spongy Brakes 23-664-93R Brake Drum
Turning 23-684-94 Mechanical Park Brake Release for ECS w/Seat Operated Park
Brake 23-692-95 Genesis Wheel Nuts 23-693-95 ESM245 Brake Adjus
tment 23-697-96 Y2235 Brake / De-Clutch 23-701-96 GC(P)X 35/55 Brake Pedal
Adjustment 23-710-98 ECS - Oil On Brakes 23-711-98 Brake Repair, Genesis
(IC Only) 23-712-98 E685 Axle End Brake Wear 23-721-98 Genesis
Brakes 23-718-98 GCX/GPX 35/55 Brake Bleeding 23-753-00 CDP100/164
De-clutch Switch 23-755-00 CGP / CGC 460 & 470 Brakes, Re-plumbing Return
Line 23-756-00 CGP / CGC 460 & 470 Brake O-Ring Leakage
24 BRAKES -
AOH-COMPRESSOR-VALVE-RESERVOIR
24-594-89 Air Compressor - C500Y180-350
w/Cummins 6BT engine
25 STEERING GEAR - LINKAGE
25-35-71 NST Caster Adjustment 25-51-72
Correct Caster Adjustment - NS & NSP 25-176-77 Power Steer Gear Seal -
EC500 25-213-78 Steering Gear Leakage - TW125 25-224-78 Power Steer Gear
Shaft Seals - E355 25-402-83 Handle Spring Tool - PW15/18 25-406-83 Steer
Wheel Squeak - ECA/EPA 25-629-91 HWP/HWD Caster Modification 25-637-91
P/PWD Handle Modification
26 STEER AXLE - POWER STEER PUMP, CYL &
PLUMB
26-6-70 Power Steer Cyl. Seal Kit -
136861 26-8-70 C(H)Y160-300 Steer Spider Ball Studs - 858236 26-14-70
Power Steer Pump Failure - 2,000-8,000# Trucks 26-27-71 EC30E, 40E, 50E Power
Steer Cyl. Ball Stud Breaking Main Index 26-37-71 EC60B, 70B, 80B Power Steer
Cyl. Ball Stud Breaking 26-80-73 Drive Tang, Splines & Coupling
Lubrication 26-84-73 ROS Power Steer Drive Unit 26-126-74 Steer Linkage
EC50, 60, 70 "A" Model, Lots 581-2092 26-131-74 581 Series - IT50-60-70-80 -
Loss of Steering 26-136-75 Power Steer Cyl. Piston Rod Seal 26-164-76
Steer Axle Assembly. - 191711 for C500Y20-30, Lots 3115/3450/3451 26-174-76
Power Steer Lines & Fittings for UT40-60, Lot 3475 26-186-83R Power Steer
Ball Stud Breakage (Part 796153) EC500-30/55F 26-231-78 Steer Axle - NP500 -
Excessive Movement 26-233-78 Steer Axle Maintenance - UT40-UT60 26-267-79
Power Steer Filter - UT40-UT60 26-290-81 Steer Arm Assembly - NP500 (thru Lot
4001) 26-301-81 Binding Steer Linkage - TM10-15S (TM127) 26-344-82 Drive
Axle Spindle Bolts Loosening 26-371-82 TRW Power Steer Trouble Shooting -
C500-235 (being Lot 4155) 26-389-83 Leaking Steer Cylinder -
ECA/EPA 26-421-83 P.S. Cylinder Mounting Insulators - C300 356 26-424-83
Steer Tire Interference - ECA/EPA 26-449-84 Steering Valve
(2385389) 26-472-86 Steering Response 26-473-84 Steer Axle Wheel
Bearings 26-491-85 EC 300 Steer Axle 26-553-88 1630 Steer Axle Mount
Bushing 26-555-89R GCS/GPS/ECS Steer Cylinder Packing Tools 26-557-88
GCS/GPS 17/30 Steer Wheel Bearing Adjustment 26-558-88R GCS/GPS 17/30 Steer
Cylinder Seal Kit 26-578-88 915 Hard Steering 26-580-94R King Pin Bearing
Adjustment 26-589-89 Steer Axle (2394774) 26-596-90 Power Steering
Cylinder, C500YS-160/250, C500YS-200/300, C500Y-350G 26-597-90 Steer Axle,
C500YS-160/250, C500YS-200/300, C500Y-350G 26-601-90 Steer Axle Main
Beam 26-606-90 Steer Axle Knuckle 26-607-90 TM Steer Wheel Bearings and
Hub 26-616-90 Steer Torque Generator - ESM245 26-644-92 ESM Steer
Actuator
26 STEER AXLE - POWER STEER PUMP, CYL &
PLUMB (CONT)
26-689-95 Steer Alignment 26-696-96 Y685,
710U & 711U Steer System Adjustment 26-706-96 NPR Steel Steer
Tubes 26-709-98 ESM Steer Housing Replacement
29 HYD SYSTEM - SUMP THRU PUMP
29-58-72 TW125 Sump Tank - Oil blowing out of
Breather 29-69-72 1748034 Hyd. Unit used on Powrworker Pallet Machines Main
Index 29-73-72 Hyd. Pump - Y5275 Series w/6V53 G.M. Diesel Engine 29-82-73
TW125 - Insufficient Sump Tank Capacity 29-102-74 "ST" Hydraulic Pump
Failure 29-122-74 EC60-70-80 - Hydraulic Sump Filter Cap Leak 29-124-74
Binding Cessna Double Pumps after installing 889817 Repair Kit 29-129-74
Hydraulic Sump Filter Clamp & Seal - IT581 Series 29-133-75 TW125 Sump
Capacity - Trucks w/180" MFH & above 29-165-77 EC500 30 thru 55 "F" Model
- begin Lot 3155 - possible mismatch of Sump Tank,
Sump Filter and/or Cover Plate
29-166-76 EC500 30 thru 55 "F" Model - begin Lot
3155 - improper assembly of Sump Filter
Cover
29-170-76 NP500 Hydraulic Compartment - Oil
Leak 29-183-77 TW125 Sump Level 29-191-77 Hydraulic Unit Replacement -
HWP40, 60, PF40-100 29-240-78 Hydraulic Filters - UT40 & UT60 - Improper
Maintenance 29-248-78R Hydraulic Sump Tank - TW125, TW235 - Insufficient
Capacity 29-317-81 How to Fill a Sump Tank - ECA/EPA 29-400-83R Sump Tank
Dip Stick - ECA/EPA 29-404-83 Hydraulic Pump Noise - ECA/EPA 29-416-83
Hydraulic Pump/Motor Assembly - PW 29-454-84 Sump Tank Dip Stick, S &
SP 29-456-84 Main Hydraulic Pump Seal 29-577-88 Burping Hydraulic Oil out
of Breather 29-690-94 Clark Pump Part #2805268 29-698-96 Y2235 Sump Oil
Spewing Out Sump Breather 29-713-98 ECG Dipstick Tube
Modification 29-719-98 GCS/GPS127E Filter Housing Leaks 29-735-99
CDP100-164 Hydraulic Oil 29-734-99 ECG Hydraulic Oil Burping from
Sump
30 HYD SYSTEM - CONTROL VALVE &
LINKAGE
30-33-71 Vickers CMD-41 Main Valve - C500-60,
70, 80 30-114-74 Hydraulic Systems Bypass Settings 30-218-78 Main
Hydraulic Valve - NP500 (Part 2324150) - Leakage 30-238-78 Main Hydraulic
Valve -355 (Part 2352986) -Vendor Error (April-November1977) 30-263-79R
Hydraulic Control Valve - C235 (begin Lot 4155) 30-303-81 Main Hydraulic
Valve - TM10-15S (TM127), Lots 4365/4366 30-304-81 Main Hydraulic Valve -
TM10-15S (TM127), EM 30-323-82 Main Hyd raulic Valve -
ECA/EPA/TM10-15S/EM 30-359-82 Quad Lift Pressures - C500 & EC500-355/C500
& EC500-685 30-383-83 Loosening of Valve Lever Mounting Bracket -
ECA/EPA 30-392-83R Hydraulic Valve - S, SP 30-410-83 Changing from
petroleum oil to water glycol fluid 30-460-84 Hydraulic Valve Spool Seal
Weep 30-468-84 C500Y1015 Hydraulic Press for TSU 30-487-85 Cascade Quad
Upright Operating Pressure 30-498-85 Service Replacement Hydraulic
Valve 30-506-86 Aux Valve Flow Control 30-573-88 New Hydraulic Control
Levers for TM247 30-600-90 Main Hydraulic Control Valve Vibration with Aux.
Valve Options 30-631-91 Tilt Lock Valve Spring 30-751-00 CDP100/164
Hydraulic Relief Valves
31 HYD SYSTEM - PIPING, FITTINGS
31-5-70 Assembly of Hose Fitting - No-Skive Hose
& Hose Ends 31-18-70 SP & NSP20-30 Pantograph Hoses - Working Loose
& Leaking 31-26-71 Loctite Sealant w/Teflon 31-31-71 NSP40 Pantograph
Hoses - Cyl. Fittings & Hose Leaking 31-155-76 S, SP w/FFL, TSU -
Secondary Pump not going into Hydraulic Bypass 31-446-84 Main Pump Hydraulic
Hose 31-517-86 Cowl Hoses 31-621-90 Power Steering Hose Failures - ESM245
(prior to ESM245-011107827)
32 HYD SYSTEM - HYD CYL, HYD MOTORS
32-94-73 Tilt Restriction C500(F)(Y)20,25,S30 -
Lots 2238 & 2244 32-121-74 Tilt Cylinder - IT50,60,70,80, Series 581
N&W - Loose Anchor Bolts 32-185-77 C500-100-120 Tilt Cylinder Rod
Ends 32-250-78 Repacking Tilt Cylinders - C1625 & Larger 32-284-80
Pantograph Reach Cyl. Rod End, Clark Part 2752004, Group 32.509
-NP300-246,Lots3995/3996/4435, NP500-245, Lots
4000/4001/4002/4003/4590 32-345-82 H.O.L. Lift Cylinders -
ECA/EPA/GCA/GPA 32-455-84 Reach Cylinder Rods, NP, NS 32-522-86 Tilt
Cylinder Piston and Rod 32-630-91 PWD/HWD Lift Cylinder Rod End
33 HYD VALVE - FLOW, DIVERTOR, RELIEF, SOL
CONTROL
33-36-71 Field-Installed Hydraulic Attachments
EC30, 4050E-1-1201 & Above,EC60,70,80B-1-2104 & Above 33-364-82 Tilt
Speeds - ECA/EPA
34 UPRIGHT - RAILS - CARRIAGE - FORKS Return
to
34-15-70 Full Free Triple-Stage Upright 2,000
thru 10,000 Main Index 34-21-70 CS & ECS30 Std. Upright - w/o Cyl.
Safety Stop 34-34-71 IT-60 Upright Trunion Cap Mounting Bolts working
loose 34-41-71 Full Free Lift Uprights Trouble-Shooting Guide 34-47-71
Replacement Trunion Mounting Rings - Triple-Stage Uprights 34-52-72
Self-Aligning Lift Chain Anchor Nut - Part 510659 34-87-86R Repair Welding
Procedure (Uprights, Carriages, Forks, Steer Axle) 34-95-73
Uprights 34-141-75 Repacking Clark Compound Cylinders 34-142-75 C500Y
& C500HY 20 30 Carriage Roller Shaft Breaking 34-153-76 NP300 & 500
Pantograph Shimming 34-157-76 Using Packing Tools for Compound Lift
Cylinders 34-189-77 Narrow Aisle Truck Lift Forks 34-200-77 Fork Pin
Repair Kit - 2000-3000-Lb. Forks 34-208-78 Quad Stage Uprights 34-229-78
Upright Installation - Failure of Upright Trunion "Fiberglide" Bearing,
Stainless-Steel Race - 1625 & 2030 34-235-78 Standard Uprights - Loose
Upright Piston head and/or Cylinder Gland 34-236-79R Compound Upright
Cylinders - Stationary Tube 34-243-78 C&CY355, E355, NS300,
NS&NST245, S&SP245, TW235 & ROS 245 SheaveCarrier Guide
Bushing 34-269-80 Service Replacement - Load Back Rests 34-274-79 Lift
Cylinder Flow Valve (Regulator) Assembly 34-302-81 Leaf Chain
Repair 34-305-83R Manufacturing Standards for C500 Lift Cyl. Tubes & Rods
& 1000 Series
Cylinders
34-309-82 Stop Plate, Pantograph Flow Control
Valve - NP300 (Lots 3995/3996), NP500(Lots 4000/4001) 34-312-81 Lift
Cylinder Bleeder Valve (Multi-Stage Uprights) 34-341-82 H.O.L. Uprights
Lifting out of Sequence - ECA/EPA 34-355-84R Lift Chain
Adjustment 34-361-82 Using U.S.-Build Upright on European Truck - TM145 -
48 Volt 34-366-82 Rail Flaking - All Current Upright
Products 34-373-82 M1000 Triple-Stage Upright - ECA/EPA 34-376-82
1015 Tilt Speed Restrictors 34-393-83 Upright Shimming Inspection -
ECA/EPA 34-399-83R Loosening S.S Mounting Bolts - ECA/EPA 34-422-83
Flow Control Valve 34-426-83 Push Rod Lever (Lifting Link) -
PW15-18 34-429-83 Roller Guards - 1000 Series Uprights
34 UPRIGHT - RAILS - CARRIAGE – FORKS
(CONT)
34-476-85 Chain Anchor Torque 34-482-85 Fork
Retainment 34-486-85 Hi-Vis Uprights for C500 Trucks 34-500-85 Hi-Vis
Upright 34-507-86 Upright Interference 34-528-86 Free-lift
Misstaging 34-560-88 Upright Cylinder Mounting Bracket 34-574-88 New
Packing Kit for M1004, M1009, M1018, M1027 & M1028 34-586-89 Replacement
of Upright Mounting Pins 34-587-89 New Packing Kit for NP Lift
Cylinders 34-620-90 New Lift Cylinder Packing for M1047 Uprights 34-632-91
PWD/HWD Fork Modification 34-670-93 Fork Wear Calipers 34-691-95 Chain
Adjustment, Marina Upright 34-694-95 Upright Jerk M1020, M1021, M1022 &
M1023 34-702-96 Loaded Lift Speeds 34-737-99 Upright Trunion Bolt
Retainers
35 LINKAGE (POWRWORKERS) Main Index
35-1-70 Lubrication - Pallet Truck Trail
Wheels 35-56-72 ROS25 Load Wheel Rubbing 35-110-74 "C" Model Powrworker
Load Wheels for "B" Model Powrworkers 35-145-75 "C" Model Powrworkers w/Dual
Load Wheels - premature failure 35-211-79R Load Wheels - NP300 &
NP500 35-362-82 Non-Standard Length Forks - PW15/18 35-428-83 Exit Roller
- P & HWP 35-511-86 PW Lift Linkage Pin Retainment 35-538-86 P/HWP 465
Torque Tube 35-636-91 Pallet Entry Slides
38 BODY - FRAME - BRACKETS -
COUNTERWEIGHT
38-24-83R Frame Repair - C60,70,80, C500
685 38-159-76 NS300 Prior to 1-3211, NP300 Prior to 1-3207 Drive Unit
Mounting Plate WeldBreaking at Frame 38-225-78 Cracked Frame Welds - N(s)
(P)300 38-285-80 Stabilizer Bar Kit - C356 Thru Lot 4630 38-379-83
Less-Hood Shipment - ECA/EPA 38-403-83 Leaking Battery Acid -
ECA/EPA 38-448-84 Articulation Stops 38-458-84 Battery Pivot
Post 38-475-85 LPG Tank Mount GCS/GPS 38-598-90 Tilt Cylinder Anchor
C500Y160-300, prior to Lots 7017 and 7022 38-611-90 Hydraulic Pump Mounting
Bracket - E357 (thru Lot #6945) 38-705-96 Side Entry Battery Box
Gate 38-714-98 ECG Frame Shim to Counterweight 38-715-98 Battery Stops for
ECG 38-722-99 GCX710/711 Frame Repair 38-736-99 GCX/GPX 35-55 Frame
Cracks 38-742-99 CDP100 / 164 Frame / Upright Interference
39 BODY - DASH - HOOD - SEAT - CAB -
TRIM
39-2-70 ROS25/40 Door Hinge Failure 39-7-70
EC30E,40E Overhead Guard - Leg Cracking 39-49-71 Retractable Overhead Guard -
Threads stripping out of Mounting Bolt Holes inCounterweight 39-70-72 OHG
Mounting Ball - EC500E 39-204-78 Seat Pillow Block - Mounting Plate loose -
E235/E355 39-313-81 Lubrication after Steam Cleaning - ECA/EPA 39-358-82
Trucks w/o Hoods - ECA/EPA 17/20/22/25 39-390-83 Cover Plate Latch -
intermittent operation - ECA/EPA 39-401-83 ECA/EPA Seat Deck 39-440-84
D.O.G. Brace Latch Field Kit, NP/NS 39-471-86 Hood Spring Pivot
Support 39-484-85 Outside Storage of Trucks 39-509-86 Seat Deck
Heat 39-588-89 ECS Hood Props 39-717-98 ECG Cracking Hoods 39-738-99
OP15 DOG Field Repair
40 PLATE & DECALS (NAME, DATA, INSTRUCTION,
ETC.)
40-9-70R Lubricating Oil for Detroit Diesel
Engines 40-20-70 Citgo LP-Gas Engine Oil 40-59-72 TW125, TW235 - Checkout
Sheet 40-107-74 Electric Lift Truck & Powrworker Specs 40-147-75 Clark
Tool & Equipment Catalog 40-220-79 Clark Packing Tools 40-242-78
Incomplete Truck Information, Telephone Requests for Assistance 40-279-80
Field Assembly Instructions - C500Y800D w/Container Handler 40-280-81R Metric
Hand Tools 40-316-82 Capacitor Peak Voltage Measuring Block 40-357-82
Field Assembly Instructions - C500Y400/650 40-363-82R Polyurethane
Paint 40-418-83 Inspection of Critical Load Joints 40-461-84 Single-Speed
Trans. Performance Spec. 40-479-85 Brake Piston Tool ECA/EPA
GCS/GPS 40-496-85 Engine RPM GCS/GPS MC & MB 40-502-86 Noise
Suppression 40-534-86 Spec. Power Steer Tools
43 HYDROSTATIC TRANSMISSIONS 43-741-00R
Hydrostatic Set-up - Genesis C & P 365 Hydrostatic Models 43-754-00
Hydrostatic Set-up - Genesis GEF 40-50 Hydrostatic Models
50 PIPING - ADAPTING DEVICES TO HYD
SYSTEM
50-75-73 Repair Kit - Internal Hose & Wire
Adaptations 50-105-74 Clark Brand Hose Reel - Change from Right to Left
Hand 50-128-74 Synflex Hose 50-146-75 NS300, NP500 Hose Reels 2322282,
2334936 - prewinding, resealing 50-289-81 Internal Hose Adaptation - NP300
(Lots 3207-4453), NP500 (Lots 3341-4003) 50-306-81 External Hydraulic Hose
Reels 50-386-83 Aux. Hoses & Cable - ECA/EPA 50-510-86 Internal Hose
Installation 50-525-86 Internal Hosing 50-728-99 NPR Tri-Line Hose (Cold
Storage)
PLANNED MAINTENANCE MANUAL-Contents:
540 RUBBER TIRED LOADER-PLANNED MAINTENANCE
ADJUSTMENT PROCEDURES 685-Y 685-PLANNED MAINTENANCE ADJUSTMENT
PROCEDURES 915 PERKINS GAS-PLANNED MAINTENANCE ADJUSTMENT PROCEDURES C
30-40-50-PLANNED MAINTENANCEADJUSTMENT PROCEDURES C 500 355-PLANNED
MAINTENANCE ADJUSTMENTPROCEDURES C 500 Y 60-100-PLANNED MAINTENANCE
ADJUSTMENT PROCEDURES CTA 30-40-50 D-PLANNED MAINTENANCEADJUSTMENT
PROCEDURES E 235 EV 1-PLANNED MAINTENANCE ADJUSTMENT
PROCEDURES ECA-EPA-PLANNED MAINTENANCEADJUSTMENTPROCEDURES P-HMP 465 LOT
6020-6025 ANDABOVE-PLANNED MAINTENANCE ADJUSTMENT PROCEDURES PW-PLANNED
MAINTENANCEADJUSTMENT PROCEDURES S 20-30-40 SP 20-25-30-PLANNED MAINTENANCE
ADJUSTMENT PROCEDURES ST 245-PLANNED MAINTENANCE ADJUSTMENT PROCEDURES TM
10- 12-12SWITH G.E.CONTROL-PLANNED MAINTENANCE ADJUSTMENT PROCEDURES TM-EM
10 THRU 15 S-PLANNED MAINTENANCE ADJUSTMENT PROCEDURES TM-EM 10 THRU 15
S-SERIES TM-EM 127-PLANNED MAINTENANCE ADJUSTMENT PROCEDURES V 235 LPG LOT
3250 ANDABOVE-PLANNED MAINTENANCE ADJUSTMENT PROCEDURES Y 1015-PERKINS
DIESEL-PLANNED MAINTENANCE ADJUSTMENT PROCEDURES
PIT STOP MANUAL-Contents:
PIT STOP MANUAL-CUSHION PIT STOP
MANUAL-ELECTRIC PIT STOP MANUAL-GENERATION 2 PIT STOP MANUAL-MISCELLANEOUS
PIT STOP MANUAL-PNEUMATIC
OVNER MANUAL-HEAVY DUTY WALKIE STACKER-REACH AND TILT
FEATURE-Contents:
BGNR
OVERHAUL MANUALS-Contents:
685-Y685-GAS AND DIESEL-OVERHAUL
MANUAL C(F)30-40-50,CV(F)40-5O-OVERHAUL MANUAL C300-C 356-0VERHAUL
MANUAL C5OO (Y)-20-25-S30 OVERHAUL MANUAL C5OO-915-PERKINS GAS-OVERHAUL
MANUAL C5OO SERIES-OVERHAUL MANUAL C5OO Y160-S230-Y1625-0VERHAUL MANUAL
C5OO-OVERHAUL MANUAL CLARKLIFT C5OO TRUCK-OVERHAUL MANUAL CLARKLIFT
C5OO-OVERHAUL MANUAL DPR-20-25-30 DIESEL ROUGHH TERRAIN LIFTTRUCKS-OVERHAUL
MANUAL EC 235 ER & EV l-OVERHAUL MANUAL EC-60-80 36-48 VOLT-OVERHAUL
MANUAL EC 5OO-355 36-48 VOLT-OVERHAUL MANUAL IT 30-40 B-OVERHAUL
MANUAL IT 500-600-700-800-OVERHAUL MANUAL NP-NS 300 LOT 3205 AND
UP-OVERHAUL MANUAL NST-NS-NSP 20-30-40-OVERHAUL MANUAL PW15- 18-SERIES PW
186-OVERHAUL MANUAL S 20-S 30-S 40-SP 20-25-30-OVERHAUL MANUAL SAFE
MAINTENANCE-OVERHAUL MANUAL TM 10-12-15 S OVERHAUL MANUAL TM 247-0VERHAUL
MANUAL TW 20-40 TRI-WHEEL-OVERHAUL MANUAL
MAINTENANCE MANUAL FOR OLDER CLARK-Contents:
280 V TRANSMISSION
400 POWERSHIFT TRANSMISSION
TRI-LOADER REPAIR MANUAL
CLARK ERROR DISPLAY CODES-Contents:
CLARK
GEN 2 DASH CODES
CLARK FILTER DCC
CROSS REF-Contents:
FILTER DCC CROSS REF
CLARK FAULT CODES-Contents:
FAULT CODES
This factory manual is
distributed freely and globally under the terms of the GNU Public License, the
GNU Lesser General Public License (LGPL), with free/open distribution license As
demonstrated by EU Laws reported by Commission Regulation (EC) N1400/2002
article 4 (2) of 31 July 2002 car makers must give to independent garages and
other interested persons, access to repair information. Selling service data,
catalogs of spare parts, technical specifications information, workshops,
technical repair and diagnostic data for trucks, vans and passenger vehicles
does not constitute any kind of infringement of rights, this information is not
intellectual property of software corporations or car maker. This item does not
infringe any copyright, trade mark, or other rights or any of eBay's listing
policies.